Subsea Production Systems and Tie-back Facilities
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Subsea Production Systems and Tie-back Facilities - SF-SPST-PEA27
| Code | Date | Time | Duration | Location | Currency | Early Bird Fee Per Person |
|---|---|---|---|---|---|---|
| SF-SPST-PEA27 | 15 - 19 Nov 2027 | 10 AM CST | 5 Days - 4 Hours / Day |
Online |
USD |
4000 |
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Subsea Production Systems and Tie-back Facilities
This training covers subsea production systems and the tieback facilities that connect them to a host. It works through subsea trees, wellheads and manifolds, flowline riser and umbilical systems, subsea control and power distribution, subsea processing and boosting, flow assurance over long tieback distances, topsides interface requirements, installation methods and intervention and integrity management.
Description
Subsea development removes the platform and puts the wellhead on the seabed, which changes almost every engineering problem. Intervention becomes expensive and slow, so reliability requirements rise sharply. The distance between well and host introduces pressure loss, heat loss and long residence times, which makes flow assurance a design driver rather than an operating concern. Control and power must be delivered through an umbilical over that distance. Everything that would have been accessible on a platform is now subject to vessel availability, weather and remotely operated intervention.
This training covers the resulting engineering. Subsea hardware is developed first: wellheads, horizontal and vertical trees, chokes, manifolds, templates, jumpers and connection systems, with their configuration options and selection drivers. Flowline, riser and umbilical systems follow, covering pipe-in-pipe and insulated configurations, flexible and rigid risers, riser configurations for floating hosts, and umbilical design for hydraulic, electrical, chemical and fibre optic services. Subsea control systems, power distribution and communications are then covered. Subsea processing, boosting, separation and compression are addressed as the technologies that extend tieback distance and improve recovery. Flow assurance for long tiebacks is developed in detail, since it governs insulation, inhibition, operating strategy and shutdown procedure. The training closes with topsides interface, installation, commissioning, intervention and integrity management.
Tieback distance is the parameter that determines the difficulty of a subsea development. Over a short distance, produced fluid arrives warm and the flow assurance problem is manageable. Over a long distance the fluid cools to seabed temperature, arrives inside the hydrate region, has spent hours in transit, and requires either active heating, substantial insulation, continuous chemical inhibition or all three. Pressure loss over the same distance may require subsea boosting to maintain deliverability, which introduces subsea power distribution and a rotating machine that cannot be reached easily.
Reliability requirements follow from access cost. A topsides valve failure is a maintenance job. A subsea valve failure may require a vessel, a weather window and a multi-million dollar intervention campaign, and may defer production for months. This drives redundancy, qualification testing, materials selection and monitoring to standards well above topsides practice, and it makes reliability engineering a central rather than a supporting discipline.
Shutdown is the critical operating case. When a subsea system stops, the fluid in the flowline cools toward seabed temperature and enters the hydrate region within a defined period. That cooldown time sets the operating procedure: how long the system may remain shut in before it must be displaced, inhibited or depressurised, and what the restart sequence must be. Getting this wrong produces a hydrate plug in a flowline that cannot be reached, which is among the most expensive recoverable failures in offshore production.
Finally, the host interface constrains the subsea system as much as the subsea system constrains the host. Arrival pressure and temperature, slug handling capacity, chemical injection capability, water handling, gas lift supply and control system integration are all interface parameters that must be agreed early, and changes to either side propagate expensively once the design is fixed.
By the end of this training, participants will be able to:
- Describe subsea production system architecture and select configurations against field layout and development requirements
- Specify subsea trees, wellheads, manifolds and connection systems for a defined development
- Evaluate flowline, riser and umbilical options including insulation, configuration and material selection
- Explain subsea control system architecture, power distribution and communication requirements
- Assess subsea processing and boosting options and their effect on recovery and tieback distance
- Analyse flow assurance for long tiebacks including hydrate, wax, cooldown, and slugging management
- Define operating procedures for start-up, shutdown, cooldown and restart of subsea systems
- Specify the host facility interface requirements imposed by a subsea development
- Plan subsea installation, commissioning, intervention and integrity management activities
The training follows a subsea development from field layout through hardware selection, flowline and umbilical design, control system definition, flow assurance analysis and host interface to installation and operation, so that each decision is understood in the context of the ones it constrains. Cooldown, pressure loss, insulation requirement and inhibitor dosage calculations are worked through numerically for representative tieback distances. Field architecture drawings, subsea system schematics and umbilical cross-sections are used as working material. Subsea failure and hydrate blockage case histories are examined for the design or operating decision behind them.
Organisations sending participants to this training will:
- Improve subsea development concept selection and the economic outcome that follows from it
- Reduce flow assurance incidents including hydrate blockage and its intervention cost
- Improve reliability through better understanding of the requirements subsea access imposes
- Strengthen host facility interface definition and reduce late design change
- Improve operating procedures for shutdown, cooldown and restart of subsea systems
- Build internal capability to evaluate subsea contractor and vendor proposals
Participants will:
- Understand subsea system architecture and the function of every major component
- Evaluate tieback feasibility and the constraints that govern it
- Analyse flow assurance for a subsea system and specify the mitigation required
- Write and assess operating procedures for subsea shutdown and restart
- Contribute to subsea development planning and host interface definition
- Build capability in a discipline central to deepwater and marginal field development
- Subsea, facilities and process engineers
- Production engineers responsible for subsea wells and tiebacks
- Flow assurance engineers
- Project engineers on offshore and subsea developments
- Operations engineers and supervisors on subsea-hosted facilities
- Completion and well engineers interfacing with subsea systems
- Development planners evaluating subsea tieback options
Module 1 - Subsea Development Concepts
- Drivers for subsea development against fixed platform options
- Field architecture options: satellite wells, clusters, templates, daisy chain
- Tieback to fixed platform, floating host, or onshore facility
- Water depth categories and their engineering consequences
- Marginal field and brownfield tieback economics
- Greenfield and brownfield subsea development differences
- Development phasing and future tie-in provision
- Standardisation and its effect on cost and schedule
- Key cost drivers in subsea developments
Module 2 - Subsea Wellheads and Trees
- Subsea wellhead systems and their installation
- Conductor, casing hanger and seal assembly arrangements
- Horizontal and vertical subsea trees and their selection
- Tree valves, actuators and their configuration
- Subsea chokes: types, erosion, and control
- Tree-mounted instrumentation: pressure, temperature, sand, flow
- Downhole gauge and control line interfaces
- Tree connection and installation methods
- Barrier philosophy and well control in subsea completions
- Tree reliability, failure modes and intervention requirements
Module 3 - Manifolds, Templates and Connections
- Manifold function, configuration and valve arrangement
- Production, test and injection manifold headers
- Template and integrated structure design
- Foundation options: mudmat, suction pile, driven pile
- Jumpers: rigid and flexible, and their design
- Connection systems: collet, clamp, diverless and diver-assisted
- Pigging provision and round trip pigging arrangements
- Isolation, bypass and future tie-in provision
- Structural design and installation loads
- Retrievability and module replacement philosophy
Module 4 - Flowlines and Risers
- Flowline configuration: single, dual, loop, bundle
- Rigid flowline design, wall thickness and material selection
- Flexible flowline construction and application limits
- Insulation systems: wet insulation, pipe-in-pipe, bundles
- Active heating: electrical and hot fluid circulation
- Thermal performance and overall heat transfer coefficient
- On-bottom stability, free spans and lateral buckling
- Riser configurations: steel catenary, flexible, hybrid, top tensioned
- Riser fatigue, vortex induced vibration and dynamic response
- Riser and flowline connection to host
- Corrosion protection and internal corrosion management
Module 5 - Umbilicals and Subsea Control Systems
- Umbilical function and cross-section design
- Hydraulic, electrical, chemical and fibre optic elements
- Steel tube and thermoplastic hose construction
- Umbilical termination assemblies and distribution units
- Control system architecture: direct hydraulic, electro-hydraulic, all-electric
- Subsea control modules and their retrievability
- Hydraulic power units and fluid selection
- Electrical power distribution and its limits over distance
- Communications, signal transmission and data acquisition
- Chemical injection through umbilicals and its reliability
- Control system failure modes and redundancy
Module 6 - Subsea Processing and Boosting
- Drivers for subsea processing: recovery, tieback distance, host constraints
- Subsea multiphase pumping: technologies and application
- Subsea separation: gas-liquid and water separation
- Subsea water injection and produced water reinjection
- Subsea gas compression
- Sand and solids handling in subsea processing
- Power requirements and subsea power distribution
- Reliability, availability and intervention implications
- Qualification requirements for subsea processing equipment
- Economic evaluation of subsea processing options
Module 7 - Flow Assurance for Subsea Tiebacks
- Thermal and hydraulic profile along a tieback
- Steady state operation and turndown limits
- Hydrate formation risk and management strategy
- Cooldown time determination and no-touch time
- Insulation requirement determination from cooldown criteria
- Chemical inhibition: methanol, glycol, kinetic inhibitors, and their logistics
- Wax deposition over long transit times and pigging strategy
- Asphaltene, scale and corrosion management subsea
- Slugging in flowlines and risers, and severe slugging in particular
- Sand transport and erosion in subsea systems
- Dynamic modelling for transient and shutdown analysis
Module 8 - Operating Procedures and Host Interface
- Start-up procedure and warm-up sequencing
- Planned shutdown: displacement, inhibition, depressurisation
- Unplanned shutdown and cooldown management
- Extended shutdown and preservation
- Restart procedures and their risks
- Well start-up sequencing and rate ramping
- Host facility arrival conditions: pressure, temperature, slug volume
- Slug catcher and reception facility requirements
- Chemical storage and injection capacity at the host
- Gas lift, water handling and export interface requirements
- Control system integration between subsea and host
- Interface management during design and operation
Module 9 - Installation, Intervention and Integrity
- Installation methods for flowlines: S-lay, J-lay, reel-lay, tow
- Structure and manifold installation and heavy lift
- Umbilical and riser installation
- Subsea tie-in and connection operations
- Pre-commissioning: flooding, cleaning, gauging, hydrotest, dewatering
- Commissioning and first production
- Intervention methods: ROV, riserless light well intervention, rig intervention
- Planned and unplanned intervention drivers
- Subsea inspection and integrity monitoring
- Condition monitoring and data from subsea instrumentation
- Repair strategies and spares philosophy
- Subsea decommissioning considerations
Upon successful completion of this training course, delegates will be awarded an official Certificate of Completion issued by the Petroleum Engineers Association (PEA), an ISO 9001:2015 certified training organization. The certificate carries 10 Credits and formally records the total learning hours completed.
Each certificate is signed by the Course Facilitator and the CEO of the Petroleum Engineers Association, and serves as verifiable proof of professional training that delegates can present to employers and professional bodies worldwide.
This course is led by a subsea engineering specialist with more than 20 years in the oil and gas industry, built on producing fields from the seabed and bringing them back to a host.
He currently holds subsea engineering leadership responsibility with a major operator managing subsea production and tieback developments, covering flowline and umbilical systems, subsea processing and host facility integration — the disciplines that connect seabed production to surface operations. Earlier in his career he served as a subsea engineer on major deepwater developments, leading flow assurance and installation planning on some of the industry's longest and most technically demanding tiebacks. Across two decades he has taken several subsea systems from design through installation into safe, reliable production.
That operating background shapes how he teaches. Delegates learn not only how subsea systems are designed to work, but how they behave on the seabed — where flow assurance issues actually arise over long tiebacks, why control systems and umbilicals fail under subsea conditions, what makes subsea processing and boosting viable, how host facility interfaces get overlooked in design, and how engineering and operations teams manage installation and intervention together. Every module is anchored in real subsea project data, design decisions and lessons from producing tiebacks.
His subject coverage spans the full subsea production chain: subsea trees and wellheads, manifolds and templates, flowlines, risers and umbilicals, control systems, subsea processing and boosting, flow assurance for long tiebacks, host facility interface, installation and intervention.
He has delivered subsea engineering training for many years across the Middle East, West Africa and Southeast Asia, working with mixed groups of engineers, project teams and technical management at every level of experience. He is an active contributor to industry forums on subsea production systems and tieback engineering.
His approach is practical, discussion-led and grounded in real subsea project experience — not the textbook.
Frequently Asked Questions
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