Advanced Cementing: Slurry Design & Laboratory Testing
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Advanced Cementing: Slurry Design & Laboratory Testing - DC-ACS-PEA27
| Code | Date | Time | Duration | Location | Currency | Early Bird Fee Per Person |
|---|---|---|---|---|---|---|
| DC-ACS-PEA27 | 05 - 09 Apr 2027 | 10 AM CST | 4 Hours / Day |
Online |
USD |
3500 |
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Advanced Cementing: Slurry Design & Laboratory Testing
This course covers advanced cement slurry design and laboratory testing. Participants study cement chemistry, additive systems, thickening time and strength development, fluid loss and free water control, foamed and lightweight systems, high temperature and high pressure design, gas migration control, laboratory test procedures and the translation of laboratory results into field jobs.
Description
Cement slurry design is laboratory work that determines field results. A slurry must remain pumpable long enough to be placed, develop strength quickly afterwards, resist fluid loss, prevent gas migration during transition, and survive the temperature and pressure of its location for the life of the well. Each requirement is met through additive chemistry that interacts with the others.
This course covers that design process in depth. It starts with cement chemistry and hydration, then covers additive systems: accelerators, retarders, fluid loss additives, dispersants, extenders, weighting agents and gas migration control additives, with their mechanisms and interactions. It then covers slurry design for specific challenges: lightweight and foamed systems for weak formations, high density systems, high temperature and high pressure wells including silica stabilisation, salt and acid gas environments, and expansive and flexible systems. The laboratory sections cover thickening time, rheology, fluid loss, free water, compressive strength, static gel strength and permeability testing, with emphasis on test conditions that match the well and the translation of laboratory results into field procedures.
The central design tension is between pumpability and strength. The slurry must stay fluid for the placement time plus a safety margin, then set quickly. Retarders control the first part and the temperature profile controls both, which is why bottomhole circulating temperature estimation is as important as the chemistry. A slurry retarded for the bottom of the hole may never set properly at the top.
Gas migration is the failure mode that causes most long-term integrity problems. As cement transitions from fluid to solid it loses the ability to transmit hydrostatic pressure before it has the strength to resist gas entry, and gas can channel through during that window, leaving a permanent pathway. Static gel strength development, fluid loss control and specific anti-migration additives address it.
Laboratory testing only predicts field performance if it is done at field conditions. Thickening time run at the wrong temperature ramp, strength tested at the wrong pressure, and mixing procedures that differ from the field all produce results that are reassuring and wrong. This course gives as much attention to test conditions and procedures as to the chemistry itself.
By the end of this training, participants will be able to:
- Explain cement chemistry, hydration and strength development.
- Select additive systems and predict their interactions.
- Design slurries for required thickening time and strength development.
- Control fluid loss, free water and settling.
- Design lightweight, foamed and high density slurry systems.
- Design slurries for high temperature and high pressure wells, including silica stabilisation.
- Design for salt, acid gas and corrosive environments.
- Design and verify gas migration control.
- Specify laboratory test programmes and test conditions that match the well.
- Translate laboratory results into field mixing and pumping procedures.
The course is instructor-led and laboratory-focused, pitched at engineers who already understand primary cementing. Participants specify test programmes, interpret laboratory reports and identify where tests do not represent well conditions. Design cases cover high temperature, gas-bearing and weak formation wells. Participants are encouraged to bring their own slurry designs and laboratory reports for discussion.
Organisations sending participants to this training will:
- Improve cement job reliability through better slurry design.
- Reduce gas migration and long-term annulus pressure problems.
- Specify laboratory programmes that predict field performance.
- Improve technical review of contractor slurry designs.
- Extend cementing capability into demanding wells.
Participants will:
- Understand cement chemistry and additive interactions.
- Be able to design slurries for difficult conditions.
- Be able to specify and interpret laboratory testing.
- Understand gas migration and how to control it.
- Be able to review and challenge slurry designs.
- Cementing engineers and specialists
- Drilling and well engineers
- Well integrity engineers
- Cementing service company technical staff
- Laboratory personnel
- Technical authorities reviewing cement designs
Module 1: Cement Chemistry
- Cement composition and classes
- Hydration reactions and phases
- Strength development
- Temperature and pressure effects on hydration
- Cement durability over time
Module 2: Additive Systems
- Accelerators and retarders
- Fluid loss additives
- Dispersants
- Extenders and weighting agents
- Additive interactions and incompatibility
Module 3: Thickening Time and Strength Design
- Bottomhole circulating and static temperature estimation
- Thickening time design and safety margin
- Transition time
- Compressive strength development targets
- Strength at the top of cement
Module 4: Fluid Loss, Free Water and Stability
- Fluid loss control requirements
- Free water and settling
- Sedimentation in deviated wells
- Slurry stability testing
- Consequences of instability
Module 5: Lightweight and Foamed Systems
- Extended and lightweight slurries
- Foamed cement design and quality
- Hollow microsphere systems
- Application to weak and depleted formations
- Field execution considerations
Module 6: High Temperature and High Pressure Design
- Strength retrogression and silica stabilisation
- Retarder selection at high temperature
- High density slurry design
- Deepwater and low temperature design
- Thermal and cyclic loading considerations
Module 7: Severe Environments
- Salt-saturated slurries
- Acid gas resistant systems
- Expansive and flexible cements
- Latex and elastomeric systems
- Thermal well cement design
Module 8: Gas Migration Control
- Gas migration mechanism and transition state
- Static gel strength development
- Right-angle set concepts
- Anti-gas migration additives
- Verification testing
Module 9: Laboratory Testing and Field Translation
- Test procedures and standards
- Matching test conditions to well conditions
- Mixing procedures and their effect on results
- Interpreting laboratory reports
- Converting design into field mixing and pumping procedures
- Contingency slurries and field adjustments
Upon successful completion of this training course, delegates will be awarded an official Certificate of Completion issued by the Petroleum Engineers Association (PEA), an ISO 9001:2015 certified training organization. The certificate carries 10 Credits and formally records the total learning hours completed.
Each certificate is signed by the Course Facilitator and the CEO of the Petroleum Engineers Association, and serves as verifiable proof of professional training that delegates can present to employers and professional bodies worldwide.
Frequently Asked Questions
All course bookings made through PEA are strictly non-refundable. By registering for a course, you acknowledge and accept that all fees are payable in full and are not subject to refund under any circumstances, including changes in personal or professional commitments or partial attendance.
PEA reserves the right to make reasonable adjustments to course content, trainers, or schedules where necessary, without entitling delegates to a refund. Comprehensive details of each course — including objectives, target audience, and content — are clearly outlined before enrolment, and it is the responsibility of the delegate to ensure the course's suitability prior to booking.
For any inquiries related to cancellations or bookings, please contact our support team, who will be happy to assist you.