Primary Cementing Design & Execution
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Primary Cementing Design & Execution - DC-PCD-PEA27
| Code | Date | Time | Duration | Location | Currency | Early Bird Fee Per Person |
|---|---|---|---|---|---|---|
| DC-PCD-PEA27 | 05 - 09 Apr 2027 | 10 AM CST | 4 Hours / Day |
Online |
USD |
3000 |
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Primary Cementing Design & Execution
This course covers primary cementing from design to execution. Participants study cement functions and requirements, slurry selection, hole conditioning, centralisation and standoff, displacement mechanics, spacers and washes, job design and volumes, pumping and placement, equipment, quality control, common failures and post-job evaluation.
Description
Primary cementing fixes casing in place and isolates the annulus for the life of the well. It is a single, unrepeatable operation carried out in a hole whose shape is not known exactly, and the consequences of a poor job, including sustained casing pressure, zonal communication and failed abandonment, last for decades.
This course covers the engineering and the execution. It starts with the functions cement must perform and the requirements that follow, then covers slurry selection and basic design, hole conditioning before the job, centralisation and standoff calculation, and the mechanics of mud removal and displacement. It covers spacers and chemical washes, job design including volumes, rates and excess, pumping sequence and placement, and the equipment used, including float equipment, plugs and stage tools. The course closes with wellsite quality control, the common causes of cement job failure, pressure and returns monitoring during the job, and post-job evaluation.
Cementing is mostly a displacement problem. The cement has to push the mud out of the annulus, and mud that is left behind becomes a channel. Standoff, flow rate, fluid rheology hierarchy, pipe movement and hole condition all determine how completely that displacement happens, and all of them are decided before the job starts.
Centralisation is the single most effective lever and the most frequently compromised. In a deviated hole with poor standoff, cement takes the wide side of the annulus and leaves mud on the narrow side regardless of how good the slurry is. Standoff calculation and centraliser placement are engineering tasks, not a matter of putting a few centralisers on the shoe track.
Most cement job failures are predictable from the design and the execution record. Insufficient conditioning, no pipe movement, too little spacer, rates too low to achieve the intended flow regime and losses during the job account for most channelling and poor bond. This course covers the design decisions and the execution discipline that prevent them.
By the end of this training, participants will be able to:
- Define the functions and performance requirements of a primary cement job.
- Select cement slurries and additives for the well conditions.
- Specify hole conditioning requirements before cementing.
- Calculate standoff and design centraliser placement.
- Explain displacement mechanics and the factors controlling mud removal.
- Design spacers and chemical washes.
- Calculate cement volumes, excess and pumping rates.
- Design the pumping sequence and placement for the job.
- Specify float equipment, plugs, stage tools and job equipment.
- Apply wellsite quality control, monitor execution and evaluate the job afterwards.
The course is instructor-led. Participants design a complete primary cement job for a given well, including slurry selection, centraliser placement, volumes and pumping schedule, then review execution records and evaluation logs from real jobs. Cement failures are analysed back to their design or execution cause. Participants are encouraged to bring their own cement jobs for discussion.
Organisations sending participants to this training will:
- Improve zonal isolation and reduce cement job failures.
- Reduce remedial cementing and the rig time it consumes.
- Reduce sustained casing pressure and integrity anomalies.
- Improve technical oversight of cementing contractors.
- Support abandonment and integrity requirements with better primary cement.
Participants will:
- Understand what makes a cement job succeed or fail.
- Be able to design a primary cement job from first principles.
- Be able to calculate standoff, volumes and rates.
- Be able to supervise execution and quality control at the rig.
- Be able to evaluate a job and diagnose problems.
- Drilling and well engineers
- Completion engineers
- Rig site supervisors and company representatives
- Cementing service company engineers
- Well integrity engineers
- Graduate engineers in well engineering
Module 1: Functions and Requirements
- Zonal isolation and casing support
- Corrosion protection
- Requirements by casing string
- Consequences of poor cementing
- Regulatory and integrity requirements
Module 2: Cement and Slurry Basics
- Cement classes and chemistry
- Hydration and setting
- Common additives and their functions
- Slurry density and yield
- Thickening time and compressive strength requirements
Module 3: Hole Conditioning
- Hole cleaning before cementing
- Mud conditioning and rheology adjustment
- Circulating volumes and bottoms-up
- Caliper data and hole geometry
- Deciding when the hole is ready
Module 4: Centralisation and Standoff
- Centraliser types and performance
- Standoff calculation
- Placement optimisation
- Running and installation practice
- Standoff in deviated and horizontal hole
Module 5: Displacement Mechanics
- Mud removal mechanisms
- Flow regime and displacement efficiency
- Fluid rheology hierarchy
- Pipe movement: rotation and reciprocation
- Eccentricity and channelling
Module 6: Spacers and Washes
- Functions of spacers and chemical washes
- Compatibility testing
- Volume and contact time
- Density and rheology design
- Wettability reversal for oil-based mud
Module 7: Job Design
- Cement volume and excess calculation
- Lead and tail slurry design
- Pumping rates and schedule
- Top of cement objectives
- Pressure and equivalent circulating density checks
- Losses and contingency planning
Module 8: Equipment and Execution
- Float equipment and casing accessories
- Plugs, plug containers and stage tools
- Surface equipment and mixing
- Pumping sequence and monitoring
- Returns and pressure monitoring
- Bumping the plug and pressure testing
Module 9: Quality Control and Evaluation
- Wellsite slurry testing and quality control
- Sampling and documentation
- Job record review
- Common failure causes
- Post-job evaluation and logging decisions
- Lessons learned and design feedback
Upon successful completion of this training course, delegates will be awarded an official Certificate of Completion issued by the Petroleum Engineers Association (PEA), an ISO 9001:2015 certified training organization. The certificate carries 10 Credits and formally records the total learning hours completed.
Each certificate is signed by the Course Facilitator and the CEO of the Petroleum Engineers Association, and serves as verifiable proof of professional training that delegates can present to employers and professional bodies worldwide.
Frequently Asked Questions
All course bookings made through PEA are strictly non-refundable. By registering for a course, you acknowledge and accept that all fees are payable in full and are not subject to refund under any circumstances, including changes in personal or professional commitments or partial attendance.
PEA reserves the right to make reasonable adjustments to course content, trainers, or schedules where necessary, without entitling delegates to a refund. Comprehensive details of each course — including objectives, target audience, and content — are clearly outlined before enrolment, and it is the responsibility of the delegate to ensure the course's suitability prior to booking.
For any inquiries related to cancellations or bookings, please contact our support team, who will be happy to assist you.