Chemical EOR (Polymer, Surfactant, ASP)
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Chemical EOR (Polymer, Surfactant, ASP) - RE-CEOR-PEA27
| Code | Date | Time | Duration | Location | Currency | Early Bird Fee Per Person |
|---|---|---|---|---|---|---|
| RE-CEOR-PEA27 | 27 - 31 Dec 2027 | 10 AM CST | 4 Hours Per Day |
Online |
USD |
4000 |
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Chemical EOR (Polymer, Surfactant, ASP)
Description
Waterflooding leaves oil behind for two reasons: water bypasses parts of the reservoir, and within the swept region capillary forces trap oil that water cannot displace. Chemical flooding addresses both. Polymer increases injected water viscosity, improving the mobility ratio and the volume of reservoir contacted. Surfactant lowers oil-water interfacial tension by orders of magnitude, reducing the capillary trapping that holds residual oil in place. Alkali generates surfactant in situ from acidic crude components and reduces surfactant adsorption. Combined as ASP, they attack both mechanisms.
This training covers the chemistry, the engineering and the field practice. Polymer flooding is developed through polymer types, rheology, viscosity behaviour, shear degradation, retention and inaccessible pore volume, injectivity and the design of a polymer flood. Surfactant flooding is developed through phase behaviour, microemulsion types, optimal salinity, interfacial tension measurement, adsorption and slug design. Alkali chemistry, soap generation, alkali consumption and scaling risk follow. ASP formulation combines these. Laboratory screening and core flood programmes are then covered in detail, since chemical EOR is more laboratory dependent than any other recovery method. Simulation, pilot design and interpretation, field implementation, injectivity management and produced fluid handling close the training.
Chemical flooding is formulation specific. A polymer that performs in one reservoir may degrade in another at higher temperature or salinity. A surfactant formulation optimised for one crude and one brine will not achieve low interfacial tension with a different crude or a different salinity. This means the laboratory programme is not a preliminary but the core of the project, and screening, formulation, adsorption measurement and core flooding with actual reservoir fluids and rock consume substantial time and cost before any field decision can be made.
Adsorption and retention determine chemical cost, and chemical cost determines project viability. Polymer and surfactant are both retained on rock surfaces and in pore structure, and that retained volume must be paid for and does not contribute to recovery. Adsorption depends on mineralogy, particularly clay content, on salinity and on the chemical itself, and measured values vary widely. A project economic case built on optimistic adsorption assumptions can fail entirely when field retention proves higher.
Injectivity loss is the most common operational problem. Polymer solution is viscous by design, which reduces injectivity in proportion, and polymer can also plug near-wellbore rock through mechanical entrapment, gel formation or the presence of microgels from poor dissolution. Wells that could accept water at a given pressure will not accept polymer at the same rate, and planning for that, through well count, injection pressure limits and fracture management, is part of the design rather than a surprise.
Finally, chemical floods change produced fluid properties and the facilities must handle it. Polymer-containing produced water is viscous and difficult to treat, surfactant stabilises emulsions that the treating plant was not designed to break, and alkali produces scale in wells and facilities. Produced water reinjection becomes harder and disposal quality requirements become harder to meet. Facility modification is frequently a substantial part of the project cost and is regularly underestimated.
By the end of this training, participants will be able to:
- Screen reservoirs for chemical EOR against fluid, rock, temperature, salinity and heterogeneity criteria
- Select polymer types and specify concentration, viscosity and injection conditions for mobility control
- Assess polymer degradation, retention, inaccessible pore volume and injectivity effects
- Explain surfactant phase behaviour, optimal salinity and interfacial tension reduction
- Design surfactant formulations and slug sequences including adsorption management
- Apply alkali chemistry including soap generation, consumption and scaling risk
- Design ASP formulations and evaluate their combined mechanisms
- Specify laboratory screening and core flood programmes to support a field decision
- Design and interpret chemical EOR pilots
- Plan field implementation including injectivity, facilities and produced fluid handling
The training develops the chemistry and physics of each mechanism and then applies it to design, using laboratory data, core flood results and field performance from chemical flood projects. Participants perform mobility ratio, slug sizing, adsorption loss and chemical cost calculations, and design laboratory programmes for defined reservoir conditions. Pilot results from implemented projects, both successful and unsuccessful, are examined for the design or laboratory decision that determined the outcome. Facility and produced fluid consequences are developed from operating experience on chemical flood fields.
Organisations sending participants to this training will:
- Screen chemical EOR opportunities on sound technical criteria before committing to studies
- Specify laboratory programmes that answer the questions a field decision requires
- Improve chemical flood design and reduce the risk of formulation failure in the field
- Plan realistically for injectivity, facility and produced fluid consequences
- Improve pilot design so that results support a full field decision
- Build internal capability to evaluate chemical EOR proposals and vendor claims
Participants will:
- Understand the mechanisms by which each chemical improves recovery
- Design polymer, surfactant and ASP floods for defined reservoir conditions
- Specify and interpret laboratory and core flood programmes
- Anticipate injectivity and produced fluid problems before they occur
- Evaluate chemical EOR economics realistically
- Build a specialist capability in a growing area of mature field development
- Reservoir engineers working on improved and enhanced recovery
- Production and facilities engineers supporting chemical flood projects
- Production chemists and laboratory specialists
- Development engineers evaluating EOR options for mature fields
- Simulation engineers modelling chemical flooding processes
- Technical staff assessing EOR proposals and pilot results
- Asset managers considering enhanced recovery investment
Module 1 - Recovery Mechanisms and Screening
- Residual oil after waterflood: bypassed and capillary trapped
- Microscopic displacement efficiency and capillary number
- Macroscopic sweep efficiency and mobility ratio
- Chemical EOR mechanisms: mobility control, IFT reduction, wettability alteration
- Screening criteria: oil viscosity, temperature, salinity, hardness, clay content, permeability
- Reservoir heterogeneity and its effect on chemical flood viability
- Remaining oil saturation determination and its importance
- Comparison with gas, thermal and other EOR options
- Stage of field life and its influence on chemical EOR timing
- Screening workflow and go or no go criteria
Module 2 - Polymer Types and Properties
- Partially hydrolysed polyacrylamide: structure and behaviour
- Biopolymers: xanthan and its characteristics
- Associative and thermally stable polymers
- Molecular weight, degree of hydrolysis and their effects
- Viscosity as a function of concentration, salinity and hardness
- Rheology: shear thinning and viscoelastic behaviour
- Temperature stability and hydrolysis at high temperature
- Chemical degradation: oxygen, iron, bacteria
- Mechanical and shear degradation
- Polymer selection against reservoir conditions
- Polymer quality control and specification
Module 3 - Polymer Flooding Design
- Mobility ratio calculation and target design viscosity
- Polymer concentration selection
- Slug size and injected pore volume design
- Graded and tapered slug design
- Polymer retention: adsorption, mechanical entrapment, hydrodynamic
- Inaccessible pore volume and its effect
- Retention measurement and its variability
- Resistance factor and residual resistance factor
- Permeability reduction and its consequences
- Injectivity loss estimation and management
- Fracture injection and its risks and uses
- Polymer flood performance prediction
Module 4 - Surfactant Phase Behaviour
- Interfacial tension and capillary trapping
- Capillary desaturation curve and required IFT reduction
- Surfactant types: anionic, non-ionic, cationic, zwitterionic
- Microemulsion phase behaviour: Winsor types I, II and III
- Optimal salinity and the salinity scan
- Solubilisation ratio and its relationship to interfacial tension
- Co-surfactants, co-solvents and their role
- Effect of temperature, divalent ions and oil composition
- Phase behaviour testing methodology
- Interfacial tension measurement methods
- Formulating for a specific crude and brine
Module 5 - Surfactant Flooding Design
- Surfactant slug design and concentration
- Salinity gradient design
- Polymer drive following the surfactant slug
- Adsorption: mechanisms, measurement and its cost consequence
- Adsorption reduction by alkali and sacrificial agents
- Chromatographic separation of chemical components
- Slug integrity and its preservation
- Surfactant partitioning into the oil phase
- Design of the complete injection sequence
- Chemical cost estimation and its sensitivity to adsorption
- Performance prediction for surfactant flooding
Module 6 - Alkali and ASP Systems
- Alkali chemistry and reaction with crude oil acids
- In situ soap generation and acid number requirements
- Alkali types: sodium carbonate, sodium hydroxide, and their selection
- Alkali consumption by rock and its measurement
- Adsorption reduction by alkali
- Wettability alteration by alkali
- Scaling risk from alkali injection
- Alkali-polymer and alkali-surfactant combinations
- ASP formulation and component interaction
- Optimising an ASP formulation
- Field experience with ASP and its operational difficulties
Module 7 - Laboratory Programme and Core Flooding
- Laboratory programme design against project decisions
- Fluid and rock sample requirements and their representativeness
- Polymer viscosity, rheology and stability testing
- Surfactant phase behaviour and IFT screening
- Adsorption measurement: static and dynamic
- Core flood design: single phase, secondary, tertiary
- Core flood execution and measurement
- Interpreting core flood recovery and pressure data
- Residual oil saturation determination
- Scaling laboratory results to field conditions and its limits
- Laboratory programme cost and duration planning
Module 8 - Simulation and Pilot Design
- Chemical flood simulation requirements and formulations
- Representing polymer viscosity, adsorption and permeability reduction
- Representing surfactant phase behaviour and IFT
- Calibrating simulation against core flood results
- Full field prediction and its uncertainty
- Pilot objectives and what a pilot can establish
- Pilot pattern selection, size and configuration
- Pilot instrumentation, sampling and surveillance
- Tracer programmes in chemical pilots
- Pilot duration and response timing
- Interpreting pilot results and scaling to full field
- Pilots that produced misleading conclusions and why
Module 9 - Field Implementation and Operations
- Chemical mixing, dissolution and injection facilities
- Polymer hydration, filtration and quality control
- Oxygen exclusion and chemical handling
- Injection well preparation and conditioning
- Injectivity management and well count implications
- Injection pressure limits and fracture considerations
- Surveillance programme for a chemical flood
- Produced fluid changes: emulsions, viscosity, chemistry
- Produced water treatment with polymer and surfactant present
- Scale management in alkali floods
- Facility modification requirements and their cost
- Chemical flood economics and sensitivity to chemical cost and oil price
Upon successful completion of this training course, delegates will be awarded an official Certificate of Completion issued by the Petroleum Engineers Association (PEA), an ISO 9001:2015 certified training organization. The certificate carries 10 Credits and formally records the total learning hours completed.
Each certificate is signed by the Course Facilitator and the CEO of the Petroleum Engineers Association, and serves as verifiable proof of professional training that delegates can present to employers and professional bodies worldwide.
Your expert course leader is a senior petroleum engineering consultant, certified trainer and university lecturer with more than 25 years of experience, specialising in chemical enhanced oil recovery using polymer, surfactant and ASP flooding methods.
His technical expertise covers polymer flooding design and mobility control, surfactant selection and interfacial tension reduction, alkaline surfactant polymer formulation, chemical injection and slug design, laboratory to field scale up, and monitoring of chemical flood performance.
He has provided consulting and technical support to international operators and national oil companies across the Middle East, North Africa, Asia Pacific and the Americas, working on chemical EOR pilot design, polymer and ASP flood field trials, formulation screening and performance evaluation projects across mature and waterflooded assets.
He has designed and delivered technical training programmes on chemical EOR topics for operating companies and service providers, conducting both classroom and online sessions for engineers and technical staff across the Middle East, Asia Pacific, Africa and Europe.
Frequently Asked Questions
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