Thermal EOR (Steamflood, SAGD, CSS, ISC)
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Thermal EOR (Steamflood, SAGD, CSS, ISC) - RE-TEOR-PEA27
| Code | Date | Time | Duration | Location | Currency | Early Bird Fee Per Person |
|---|---|---|---|---|---|---|
| RE-TEOR-PEA27 | 08 - 12 Feb 2027 | 10 AM CST | 4 Hours Per Day |
Online |
USD |
4000 |
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Thermal EOR (Steamflood, SAGD, CSS, ISC)
This training covers thermal enhanced oil recovery. It works through heavy oil properties and the viscosity temperature relationship, steam thermodynamics and heat transfer in reservoirs, cyclic steam stimulation, steamflooding, steam assisted gravity drainage, in situ combustion, steam generation and water treatment facilities, well and completion design for thermal service, surveillance methods and the steam-oil ratio management that governs project economics.
Description
Heavy oil and bitumen do not flow at reservoir temperature because their viscosity is measured in thousands or hundreds of thousands of centipoise. Heating them reduces that viscosity by orders of magnitude, and thermal recovery is built entirely on that relationship. The engineering question is how to deliver heat into the reservoir efficiently, since every unit of heat that goes into the overburden, the underburden, the produced water or the wellbore is fuel burned without production, and the ratio of steam injected to oil produced determines whether a project is economic.
This training covers the principal thermal processes and their engineering. Heavy oil properties and the viscosity temperature relationship are developed first, together with the reservoir criteria that govern thermal process selection. Steam properties, quality, latent heat and heat transfer mechanisms in porous media follow. Cyclic steam stimulation is then covered through cycle design, mechanisms, recovery expectation and its decline over successive cycles. Steamflooding is developed through pattern design, steam override, heat losses and performance prediction. Steam assisted gravity drainage is covered in detail including well pair geometry, steam chamber development, subcool control and geological requirements. In situ combustion follows with its mechanisms, air requirements, control difficulties and operational risks. Steam generation, water treatment, well design for thermal service, surveillance and steam-oil ratio management close the training.
Steam-oil ratio is the economic parameter that governs everything. Steam requires fuel to generate and water to feed, and both cost money continuously through project life. A project operating at a steam-oil ratio of three burns roughly a barrel of oil equivalent in fuel for every three barrels produced; at a ratio of eight it is marginal at most prices. Every design and operating decision, well spacing, pattern configuration, steam quality, subcool control, heat loss management, ultimately expresses itself in this ratio.
Heat losses are where efficiency is lost. Steam injected into a reservoir loses heat to the wellbore during injection, to the overburden and underburden above and below the heated zone, and to produced fluids removed from the reservoir. Thin reservoirs lose proportionally more heat to the surrounding rock than thick ones, which is why net pay thickness is among the strongest screening criteria for steam processes. Insulated tubing, steam quality control and heated interval selection all address these losses.
SAGD depends on geology in a way that other processes do not. It requires a thick, continuous, high permeability reservoir with no substantial shale barriers between the well pair and the top of the reservoir, because the steam chamber must rise and drain condensate and oil to the lower producer. A shale barrier that would be a minor complication in a steamflood can prevent chamber growth entirely. Detailed geological characterisation is therefore a precondition rather than a supporting activity.
Finally, in situ combustion is the highest efficiency thermal process on paper and the most difficult to operate. It generates heat within the reservoir by burning a fraction of the oil, which eliminates surface heat losses entirely, but it requires maintaining a combustion front that can extinguish, channel or run away, and it produces flue gases and operating hazards that other processes do not. Its field record is mixed for these reasons rather than for want of theoretical merit.
By the end of this training, participants will be able to:
- Characterise heavy oil properties and quantify the viscosity reduction achievable with temperature
- Screen reservoirs for thermal recovery against thickness, depth, permeability, saturation and geological criteria
- Apply steam thermodynamics including quality, latent heat and enthalpy to injection design
- Calculate heat losses to wellbore, overburden and produced fluids and their effect on efficiency
- Design cyclic steam stimulation cycles and predict performance decline across cycles
- Design steamflood patterns and predict performance including steam override effects
- Design SAGD well pairs and assess the geological requirements for chamber development
- Apply subcool control and understand its effect on SAGD performance
- Evaluate in situ combustion including air requirements, front stability and operational risk
- Specify steam generation, water treatment and thermal well design requirements
- Manage steam-oil ratio and evaluate thermal project economics
The training develops the physics of heat transfer and viscosity reduction and then applies it to each process through design calculation using field conditions. Participants calculate heat requirements, heat losses, steam-oil ratios and expected recovery for defined reservoirs. Process selection is worked through against geological criteria for real fields. Operating data from thermal projects is used for surveillance interpretation and performance diagnosis. Project outcomes across steam and combustion processes are examined for the design or geological factor that determined the result.
Organisations sending participants to this training will:
- Select thermal processes appropriate to the reservoir rather than by convention
- Improve steam-oil ratio and the operating cost of thermal projects
- Reduce heat losses through better well design and operating practice
- Improve SAGD performance through better geological screening and subcool management
- Improve surveillance and diagnosis of underperforming thermal projects
- Strengthen the technical basis of thermal recovery investment decisions
Participants will:
- Understand the mechanisms and limitations of each thermal process
- Calculate heat requirements, losses and efficiency for a thermal project
- Design and assess steam injection schemes
- Diagnose thermal project underperformance
- Evaluate thermal project economics through steam-oil ratio
- Build a specialist capability in heavy oil and bitumen development
- Reservoir engineers working heavy oil and thermal recovery projects
- Production and facilities engineers supporting thermal operations
- Completion and well engineers designing thermal wells
- Simulation engineers modelling thermal processes
- Development engineers evaluating heavy oil recovery options
- Operations engineers managing steam injection and production
- Technical staff assessing thermal project proposals
Module 1 - Heavy Oil and Thermal Recovery Fundamentals
- Heavy oil, extra heavy oil and bitumen definitions
- Viscosity temperature relationship and its magnitude
- Heavy oil composition, density and its measurement
- Solution gas, foamy oil behaviour and cold production
- Reservoir criteria for thermal recovery: thickness, depth, permeability, saturation
- Geological requirements and barrier continuity
- Overburden competence and caprock integrity
- Thermal process options and their comparison
- Non-thermal alternatives: cold heavy oil production, solvent, chemical
- Screening workflow for thermal recovery
Module 2 - Steam Properties and Heat Transfer
- Steam thermodynamics: saturation temperature, pressure, enthalpy
- Steam quality and its definition and measurement
- Latent heat and sensible heat contributions
- Heat carried by steam at different qualities and pressures
- Heat transfer mechanisms in porous media
- Heated zone growth and its calculation
- Marx-Langenheim and other heated area models
- Heat losses to overburden and underburden
- Effect of reservoir thickness on heat loss fraction
- Wellbore heat losses during injection
- Insulated tubing and its benefit
Module 3 - Cyclic Steam Stimulation
- CSS concept and cycle sequence: injection, soak, production
- Recovery mechanisms: viscosity reduction, thermal expansion, gravity drainage, compaction
- Cycle design: steam volume, soak duration, production period
- Steam injection rate and pressure selection
- Formation fracturing during injection and its role
- Performance across successive cycles and its decline
- Cycle count and transition to other processes
- Well spacing and pattern considerations
- Steam-oil ratio behaviour in CSS
- Recovery expectations from CSS
- Field CSS performance and operating practice
Module 4 - Steamflooding
- Steamflood concept and continuous injection
- Pattern selection and spacing
- Steam zone growth and its prediction
- Steam override and gravity segregation
- Effect of reservoir thickness and permeability on override
- Hot water zone and condensate bank
- Distillation and solvent effects in steamflooding
- Recovery mechanisms and expected recovery factor
- Steamflood performance prediction methods
- Conversion from CSS to steamflood
- Steam-oil ratio evolution through a steamflood
- Field steamflood performance and its variability
Module 5 - Steam Assisted Gravity Drainage
- SAGD concept and steam chamber development
- Well pair geometry: spacing, offset, length
- Start-up: circulation, communication establishment and its duration
- Steam chamber growth: rise, spread and confinement
- Gravity drainage mechanism and drainage rate
- Subcool control and its importance
- Steam trap control and liquid level management
- Geological requirements: thickness, continuity, barrier absence
- Effect of shale barriers, lean zones and top water on chamber growth
- Well pair interaction and infill wells
- Instrumentation and downhole measurement in SAGD
- Steam-oil ratio in SAGD and its drivers
- Solvent assisted SAGD and other variants
Module 6 - In Situ Combustion
- Combustion process and the heat generated in situ
- Dry forward combustion and its zones
- Wet combustion and water alternating air
- Toe to heel air injection concept
- Fuel deposition and its determination
- Air requirement calculation
- Combustion front stability and propagation
- Ignition methods and start-up
- Combustion tube testing and laboratory evaluation
- Operational risks: channelling, extinction, runaway, gas breakthrough
- Produced gas handling and safety
- Corrosion, emulsions and produced fluid problems
- Field record of in situ combustion and its lessons
Module 7 - Steam Generation and Facilities
- Steam generator types: once through, drum boilers, cogeneration
- Fuel selection and its cost and emissions consequence
- Steam quality control and measurement
- Steam distribution, splitting and metering
- Feed water quality requirements
- Water treatment: softening, deoiling, evaporation, blowdown handling
- Produced water recycle and its treatment challenges
- Make-up water sourcing and disposal
- Emissions from steam generation and their control
- Cogeneration and power integration
- Facility energy efficiency and heat recovery
- Solvent and additive injection facilities
Module 8 - Well and Completion Design for Thermal Service
- Thermal stress and casing design
- Casing connections and thermal cycling
- Cement systems for thermal wells
- Wellhead design for thermal service
- Insulated tubing and its performance
- Sand control in unconsolidated heavy oil reservoirs
- Slotted liner, wire wrap and screen selection
- Horizontal well drilling and completion for SAGD
- Artificial lift in thermal wells: gas lift, ESP, rod pump
- Downhole instrumentation and its survival
- Well integrity monitoring in thermal operations
- Well failure modes in thermal service
Module 9 - Surveillance, Optimisation and Economics
- Surveillance objectives in thermal projects
- Temperature observation wells and thermocouple strings
- 4D seismic and steam chamber imaging
- Production and injection allocation in thermal projects
- Steam-oil ratio monitoring and interpretation
- Diagnosing steam chamber problems and underperformance
- Steam distribution optimisation across wells
- Subcool and pressure optimisation
- Infill wells and wedge wells
- Thermal project economics and operating cost structure
- Energy intensity, emissions and their regulatory significance
- End of life, blowdown and abandonment of thermal projects
Upon successful completion of this training course, delegates will be awarded an official Certificate of Completion issued by the Petroleum Engineers Association (PEA), an ISO 9001:2015 certified training organization. The certificate carries 10 Credits and formally records the total learning hours completed.
Each certificate is signed by the Course Facilitator and the CEO of the Petroleum Engineers Association, and serves as verifiable proof of professional training that delegates can present to employers and professional bodies worldwide.
Your expert course leader is a senior petroleum engineering consultant, certified trainer and university lecturer with more than 25 years of experience, specialising in thermal enhanced oil recovery methods including steamflood, SAGD, CSS and in situ combustion.
His technical expertise covers heavy oil properties and viscosity reduction, steam properties and heat transfer, cyclic steam stimulation, steamflooding, steam assisted gravity drainage, in situ combustion, steam generation and facilities, well design for thermal service, surveillance and steam oil ratio management.
He has provided consulting and technical support to international operators and national oil companies across the Middle East, North Africa, Asia Pacific and the Americas, working on thermal recovery pilot design, SAGD and steamflood field development studies, well design reviews and thermal performance surveillance projects across heavy oil assets.
He has designed and delivered technical training programmes on thermal EOR topics for operating companies and service providers, conducting both classroom and online sessions for engineers and technical staff across the Middle East, Asia Pacific, Africa and Europe.
Frequently Asked Questions
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