Chemical Injection Programme Design & Optimization
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Chemical Injection Programme Design & Optimization - PE-CIP-PEA27
| Code | Date | Time | Duration | Location | Currency | Early Bird Fee Per Person |
|---|---|---|---|---|---|---|
| PE-CIP-PEA27 | 29 Mar - 02 Apr 2027 | 10 AM CST | 4 Hours Per Day |
Online |
USD |
3000 |
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Chemical Injection Programme Design & Optimization
Description
Every producing field runs a chemical programme: scale and corrosion inhibitors, demulsifiers, biocides, hydrate inhibitors, wax and asphaltene chemicals, scavengers and water clarifiers. The spend is significant and recurring, and in most fields nobody has reviewed the dosages in years. This course covers how to design, run and optimise these programmes.
It starts with matching chemicals to problems and defining what each chemical must achieve and where. It then covers injection point selection, injection equipment including pumps, capillary strings, umbilicals and downhole injection valves, and dosage design based on measured requirements rather than default rates. The second half covers chemical compatibility, storage and handling, monitoring through residual analysis and performance indicators, optimisation including dosage trials and chemical rationalisation, cost control and inventory management, HSE and environmental compliance, and the contractual arrangements with chemical suppliers.
Chemical programmes grow by accretion. A problem appears, a chemical is added, a dose is set, and it stays. Years later the field is injecting a dozen products, some of which address problems that no longer exist, at rates nobody can justify, through pumps whose actual delivery has never been verified. Reviewing this is one of the quickest routes to reducing operating cost without affecting production.
Good programme design starts from measurement. Scale inhibitor rate should come from minimum effective concentration and water rate, not from a supplier default. Corrosion inhibitor performance should be verified through residuals and corrosion monitoring. Demulsifier dose should be set from bottle tests and confirmed on the separator. Each chemical needs a defined performance indicator, or there is no way to know whether it is working or whether the dose could be halved.
Delivery is the other common failure. A chemical injected at the wrong point, into a line where it separates out, or through a pump that has drifted from its set rate, does nothing regardless of its quality. Injection system reliability, verification of actual delivered rates and correct injection point selection are where many programme problems are found once somebody looks.
By the end of this training, participants will be able to:
- Match production chemicals to the problems they are intended to solve.
- Define performance requirements and indicators for each chemical.
- Select injection points based on where the problem forms.
- Specify injection pumps, capillary strings, umbilicals and downhole injection equipment.
- Calculate dosage from measured requirements and production rates.
- Assess chemical compatibility and prevent adverse interactions.
- Design residual monitoring and performance tracking.
- Run dosage optimisation trials and rationalise the chemical slate.
- Manage chemical cost, inventory and logistics.
- Apply HSE, environmental and contractual requirements to chemical programmes.
Organisations sending participants to this training will:
- Reduce chemical spend without increasing production risk.
- Make chemical performance measurable rather than assumed.
- Improve injection system reliability and delivery verification.
- Rationalize the chemical slate and reduce inventory and logistics cost.
- Improve supplier management and contract performance.
Participants will:
- Understand what each production chemical is for and how to measure its performance.
- Be able to design injection points, systems and dosages.
- Be able to run a dosage optimisation trial.
- Be able to review and rationalise an existing chemical programme.
- Understand the HSE, environmental and contractual side of chemical management.
- Production chemists and chemical treatment engineers
- Production engineers
- Operations engineers and supervisors
- Facilities engineers
- Procurement and contract staff managing chemical supply
- Field technicians responsible for injection systems
Module 1: Chemicals and the Problems They Solve
- Scale, corrosion, hydrate, wax, asphaltene, emulsion, biocide and scavenger products
- Defining the problem before selecting the chemical
- Performance requirements and indicators
- When a chemical is not the right answer
Module 2: Injection Point Selection
- Where each problem forms in the system
- Wellhead, downhole and subsea injection
- Topsides and flowline injection points
- Mixing, contact time and distribution
- Common injection point errors
Module 3: Injection Equipment
- Chemical injection pumps and metering
- Capillary strings and downhole injection valves
- Umbilicals and subsea distribution
- Tanks, filters and lines
- Verification of delivered rates
- Reliability and maintenance
Module 4: Dosage Design
- Minimum effective concentration
- Dosage from production rates and water cut
- Continuous, batch and squeeze application
- Adjusting dosage for changing production
- Overdosing and its consequences
Module 5: Compatibility and Qualification
- Chemical-chemical interactions
- Compatibility with produced fluids and materials
- Laboratory qualification protocols
- Field trial design and evaluation
Module 6: Monitoring and Performance Tracking
- Residual analysis methods and sampling
- Corrosion and scale monitoring indicators
- Separation and water quality indicators
- Performance dashboards and reporting
- Acting on out-of-range results
Module 7: Optimisation
- Reviewing an existing chemical programme
- Dosage reduction trials and their controls
- Chemical rationalisation and product consolidation
- Balancing chemical cost against production risk
- Recording and sustaining the gains
Module 8: Cost, Logistics and Supply
- Chemical cost structures
- Inventory and consumption tracking
- Logistics to remote and offshore locations
- Supplier contracts and performance-based arrangements
- Auditing supplier claims
Module 9: HSE and Environmental Requirements
- Chemical hazards, handling and storage
- Safety data sheets and exposure control
- Discharge and environmental regulations
- Chemical approval and registration schemes
- Spill prevention and waste disposal
Upon successful completion of this training course, delegates will be awarded an official Certificate of Completion issued by the Petroleum Engineers Association (PEA), an ISO 9001:2015 certified training organization. The certificate carries 10 Credits and formally records the total learning hours completed.
Each certificate is signed by the Course Facilitator and the CEO of the Petroleum Engineers Association, and serves as verifiable proof of professional training that delegates can present to employers and professional bodies worldwide.
Frequently Asked Questions
All course bookings made through PEA are strictly non-refundable. By registering for a course, you acknowledge and accept that all fees are payable in full and are not subject to refund under any circumstances, including changes in personal or professional commitments or partial attendance.
PEA reserves the right to make reasonable adjustments to course content, trainers, or schedules where necessary, without entitling delegates to a refund. Comprehensive details of each course — including objectives, target audience, and content — are clearly outlined before enrolment, and it is the responsibility of the delegate to ensure the course's suitability prior to booking.
For any inquiries related to cancellations or bookings, please contact our support team, who will be happy to assist you.