Production Optimization & Debottlenecking
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Production Optimization & Debottlenecking - PE-POD-PEA27
| Code | Date | Time | Duration | Location | Currency | Early Bird Fee Per Person |
|---|---|---|---|---|---|---|
| PE-POD-PEA27 | 17 - 21 May 2027 | 10 AM CST | 4 Hours Per Day |
Online |
USD |
3500 |
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Production Optimization & Debottlenecking
Description
Every producing field is limited by something: reservoir deliverability, tubing size, lift capacity, back-pressure, compression, separation, water handling or export. Production optimisation is the discipline of finding which constraint is binding, deciding whether removing it is worth the cost, and doing so in an order that does not simply move the bottleneck somewhere else.
This course covers that work end to end. It starts with constraint identification across the system, using production data, models and facility capacity analysis, and with the screening and ranking of opportunities by value and cost. It then covers optimisation at each level: well and artificial lift optimisation, network and back-pressure management, and facility debottlenecking in separation, gas compression, water handling and export. The course also covers the interaction between levels, since relieving one constraint usually exposes another. It closes with implementation planning, cost estimation, execution and the tracking of realised gains.
Optimisation work fails in two common ways. The first is optimising things that are not the constraint, which produces effort and no production. The second is fixing one constraint without seeing what lies behind it, so a compressor upgrade delivers nothing because the separator or the water plant becomes limiting the day it starts.
Finding the binding constraint is therefore the first task, and it is usually answered by data rather than opinion. Well models show whether wells are inflow or outflow constrained. Pressure surveys through the network show where pressure is being lost. Facility utilisation data shows which unit is at capacity and how often. Deferment records show what actually stops production. Most fields have a handful of constraints that account for the majority of lost production.
Value ranking comes next. Some constraints can be relieved by operating changes at no cost: lowering separator pressure, rebalancing lift gas, changing choke settings, rerouting wells. Others need capital. The cheapest gains should be taken first, which also gives better information about where the next constraint lies. This course teaches that sequence and the analysis behind it.
By the end of this training, participants will be able to:
- Identify binding constraints across wells, network and facilities.
- Use production data and models to quantify constraint effects.
- Screen and rank optimisation opportunities by value, cost and risk.
- Optimise individual wells, including tubing, choke and artificial lift settings.
- Optimise networks, including back-pressure, routing and lift gas allocation.
- Identify and relieve separation, compression, water handling and export bottlenecks.
- Assess the interaction between constraints and predict the next bottleneck.
- Plan and cost debottlenecking projects.
- Implement operating changes with appropriate controls and monitoring.
- Track realised gains against predictions and sustain them.
Organisations sending participants to this training will:
- Increase production from existing wells and facilities.
- Direct optimisation effort at the constraints that actually limit production.
- Sequence debottlenecking spend so each step delivers.
- Capture no-cost and low-cost gains before capital projects.
- Track and sustain optimisation gains rather than losing them over time.
Participants will:
- Be able to identify what is limiting production in a field.
- Be able to rank opportunities by value and cost.
- Be able to optimise wells, lift and networks.
- Understand facility constraints and debottlenecking options.
- Be able to plan, implement and track an optimisation programme.
- Production engineers
- Production optimisation and surveillance engineers
- Facilities and process engineers
- Operations engineers and supervisors
- Reservoir engineers working with producing assets
- Asset and planning engineers
Module 1: The Optimisation Problem
- Potential, constrained and actual production
- Types of constraint: reservoir, well, network, facility and market
- Why constraints move
- Structuring an optimisation study
Module 2: Constraint Identification
- Production and deferment data analysis
- Well model evidence
- Network pressure surveys
- Facility utilisation and capacity analysis
- Identifying the binding constraint
Module 3: Opportunity Screening and Ranking
- Building an opportunity list
- Estimating gain for each opportunity
- Cost and risk estimation
- Ranking by value and effort
- No-cost, low-cost and capital categories
Module 4: Well Optimisation
- Choke and drawdown settings
- Tubing size and completion changes
- Stimulation and intervention opportunities
- Well routing and commingling decisions
Module 5: Artificial Lift Optimisation
- Lift gas allocation across wells
- ESP frequency and pump settings
- Rod pump and PCP speed optimisation
- Lift conversions and upgrades
- Energy cost considerations
Module 6: Network and Pressure Optimisation
- Back-pressure effects on well rates
- Flowline sizing and looping
- Routing and manifold changes
- Separator pressure reduction
- Wellhead compression and boosting
Module 7: Facility Debottlenecking
- Separation capacity and residence time
- Gas compression and dehydration limits
- Water handling and disposal capacity
- Heating, cooling and export constraints
- Flaring and venting limits
- Identifying the next constraint
Module 8: Implementation
- Designing and approving changes
- Management of change and risk assessment
- Cost estimation and approval routes
- Execution planning and scheduling
- Operating within new limits
Module 9: Tracking and Sustaining Gains
- Measuring realised gains
- Distinguishing gain from natural variation
- Reporting results
- Preventing drift back to old settings
- Building a continuous optimisation process
Upon successful completion of this training course, delegates will be awarded an official Certificate of Completion issued by the Petroleum Engineers Association (PEA), an ISO 9001:2015 certified training organization. The certificate carries 10 Credits and formally records the total learning hours completed.
Each certificate is signed by the Course Facilitator and the CEO of the Petroleum Engineers Association, and serves as verifiable proof of professional training that delegates can present to employers and professional bodies worldwide.
Frequently Asked Questions
All course bookings made through PEA are strictly non-refundable. By registering for a course, you acknowledge and accept that all fees are payable in full and are not subject to refund under any circumstances, including changes in personal or professional commitments or partial attendance.
PEA reserves the right to make reasonable adjustments to course content, trainers, or schedules where necessary, without entitling delegates to a refund. Comprehensive details of each course — including objectives, target audience, and content — are clearly outlined before enrolment, and it is the responsibility of the delegate to ensure the course's suitability prior to booking.
For any inquiries related to cancellations or bookings, please contact our support team, who will be happy to assist you.